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Planning and Evaluation
Before undertaking MOC, a comprehensive evaluation of the existing production system is necessary to identify areas for improvement and potential benefits. This involves analyzing production processes, equipment performance, and resource consumption to determine the focus and priority of the renovation.
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Based on the evaluation results, a detailed MOC plan is developed. This includes selecting suitable technologies, equipment, and processes, as well as defining the implementation steps and timeline. The design phase must carefully consider feasibility, cost-effectiveness, and the impact on production.
Design and Solution Development
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Project Implementation
Once the MOC plan is finalized, the project implementation phase commences. This involves equipment procurement, installation, commissioning, and personnel training. Project implementation must be carried out strictly according to the plan to ensure timely completion and achievement of the expected outcomes.
Plant MOC refers to the implementation of technical modifications and measures to existing equipment, processes, and production lines. The primary objectives of MOC are to enhance production efficiency, reduce costs, improve product quality, and strengthen the company's competitive advantage. DDTS offers professional MOC services, with a primary focus on the following areas:
A TDI plant was experiencing severe scaling in its absorption tower, leading to production capacity issues and safety concerns. A retrofit solution involving the addition of a new absorption tower was proposed. DDTS was involved in the feasibility assessment of the retrofit plan and provided engineering design services, including on-site inspection and measurement, design of new equipment and piping, steel structure design, on-site technical support, completion document preparation and organization, and 3D model restoration. The retrofit was successfully completed without interrupting plant operations, resulting in increased production capacity and achieving the desired project outcomes.
Plant MOC
Case StudyCase Study
TDI Absorption Tower Retrofit Project
Plant MOC
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